Die Casting

Die Cast: Speed Meets Solid

Unlock the potential of high-volume manufacturing with Vodash Engineering's advanced die casting capabilities. We specialize in creating intricate, durable metal parts with superior dimensional accuracy and surface finish. From initial design to final production, our engineering expertise ensures cost-effective and reliable solutions, empowering your products to excel in today's competitive market. Choose Vodash Engineering as your trusted die casting partner.

Advantages

  • High Production Speed: Die casting allows for very fast cycle times, enabling the production of a large number of parts quickly.

  • Excellent Dimensional Accuracy and Repeatability: The process consistently produces parts with tight tolerances and high accuracy.

  • Smooth Surface Finish: Die-cast parts typically have a good surface finish, reducing the need for secondary finishing operations.

  • Cost-Effective for Large Volumes: While tooling costs can be high, the cost per part is very low for large production runs.

  • Ability to Produce Complex Shapes and Intricate Details: Die casting can create parts with complex geometries and fine features.

Application

Automotive

A significant portion of automotive components are die-cast, including engine blocks, cylinder heads, transmission housings, intake manifolds, brackets, pumps, and various interior and exterior hardware. The lightweight nature of aluminium die-cast parts also contributes to fuel efficiency

Electrical Equipment

Die casting is crucial for producing housings, connectors, heat sinks, and other components for electrical motors, appliances, lighting fixtures, and electronic devices due to its ability to create complex shapes and provide good thermal conductivity (especially with aluminium)

Medical Equipment

Precision and reliability are paramount in the medical field, and die casting is used to create components for diagnostic equipment, surgical instruments, monitoring devices, and hospital furniture, often utilizing aluminium and zinc alloys for their specific properties

Industrial Machinery

Many parts for industrial equipment are manufactured using die casting, such as pump housings, valve bodies, gears, connectors, pneumatic and hydraulic components, and various structural elements

Aerospace

While often using specialized alloys and processes, die casting is employed for certain aerospace components like engine parts, housings, brackets, and structural elements where a high strength-to-weight ratio and precision are required

Consumer Goods

A vast array of consumer products utilizes die-cast parts, including power tools, hardware, furniture fittings, kitchenware, toys, and decorative items, benefiting from the process's ability to create intricate designs and smooth finishes

Types

  • Gravity Die-casting
  • Pressure Die-casting

Process of Die Casting

Step 1

Preparation

Step 2

Injection

Step 3

Cooling

Step 4

Ejection